Mercury XR2 Instalační manuál

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90-10164040 1203
- 1 -
Printed in U.S.A.
175XR
2
Jet Drive
Installation Manual
NOTICE to INSTALLER
After Completing Installation, These Instruc-
tions Should Be Placed with the Product for the
Owner’s Future Use.
NOTICE to COMMISSIONING DEALER
Pre-delivery Preparation Instructions Must Be
Performed Before Delivering Boat to the Prod-
uct Owner.
NOTICE to INSTALLER
The United States Coast Guard does not have
a method to determine the maximum recom-
mended horsepower for Inboard Jet Boats.
Therefore, it is the responsibility of the boat
manufacturer to install the Mercury
Jet Drive, as
well as any other Jet Drive model, in a boat which
has been determined to be of suitable size,
weight, construction, and hull configuration for
the power chosen. The Mercury
Jet Drive, in par-
ticular, brings a new level of performance to the
jet boat category and is capable of propelling
many hulls at speeds exceeding 50 miles per
hour.
In selecting the proper Jet Drive package for a
particular application, please consider the over-
all performance capability of the craft. Your boat
may react to and handle differently with each Jet
Drive model.
PLEASE carefully test and evaluate the over-
all handling characteristics of the boat pack-
age before distribution for sale.
If you have application or installation questions,
please contact your Mercury Marine OEM Sales
Coordinator. The Sales Coordinator will arrange
to provide the necessary assistance.
Please assess your boat’s performance com-
pletely before making the Jet Drive model selec-
tion.
Safe boating is good for everyone.
2003 Mercury Marine
The following are registered trademarks of Brunswick Corpora-
tion: AutoBlend, Force, Jet-Prop, Mariner, Merc, MerCathode,
MerCruiser, Mercury, Mercury Marine, Quicksilver, RideGuide,
Sport Jet, and Thruster.
Table of Contents
Page
General Information 2. . . . . . . . . . . . . . . . . . . . . . . . .
Notice to Installer 2. . . . . . . . . . . . . . . . . . . . . . . . .
Installation Products 2. . . . . . . . . . . . . . . . . . . . .
Torque Specifications 2. . . . . . . . . . . . . . . . . . . . .
Serial Number Decal Location 3. . . . . . . . . . . . . .
Corrosion Protection 3. . . . . . . . . . . . . . . . . . . . . .
Installation Requirements 3. . . . . . . . . . . . . . . . . . . .
Battery/Battery Cables 3. . . . . . . . . . . . . . . . . . . .
Boat Construction 4. . . . . . . . . . . . . . . . . . . . . . . .
Engine Compartment Ventilation 4. . . . . . . . . . . .
Exhaust System 4. . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Delivery System 5. . . . . . . . . . . . . . . . . . . . .
Instrumentation 5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagrams 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Impeller Selection 7. . . . . . . . . . . . . . . . . . . . . . . .
Remote Control and Cables 7. . . . . . . . . . . . . . . .
Steering Helm and Cable 7. . . . . . . . . . . . . . . . . .
Mercury Jet Drive Hull Dimensions 175XR
2
8. . . . .
Installing Jet Pump 10. . . . . . . . . . . . . . . . . . . . . . . . .
Steering Cable Adjustment 12. . . . . . . . . . . . . . . .
Shift Cable Adjustment 13. . . . . . . . . . . . . . . . . . .
Bilge Siphon Feature 15. . . . . . . . . . . . . . . . . . . . . . .
Installing Bilge Siphon 15. . . . . . . . . . . . . . . . . . . .
Water By-Pass System 15. . . . . . . . . . . . . . . . . . . . .
Installing Powerhead 16. . . . . . . . . . . . . . . . . . . . . . .
Battery Connection 17. . . . . . . . . . . . . . . . . . . . . .
Throttle Cable Adjustment 18. . . . . . . . . . . . . . . .
Oil Injection System 18. . . . . . . . . . . . . . . . . . . . . .
Bleeding Air from Oil Injection Pump 19. . . . . . .
Adjusting Oil Injection Pump 19. . . . . . . . . . . . . .
Turn-Key Start Feature 20. . . . . . . . . . . . . . . . . . . . . .
Trim Plate Adjustment 20. . . . . . . . . . . . . . . . . . . . . .
Pre-delivery Inspection 21. . . . . . . . . . . . . . . . . . . . . .
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Shrnutí obsahu

Strany 1 - Installation Manual

90-10164040 1203- 1 -Printed in U.S.A.175XR2 Jet DriveInstallation ManualNOTICE to INSTALLERAfter Completing Installation, These Instruc-tions Shoul

Strany 2 - General Information

- 10 -Installing Jet PumpHull Cutout!CAUTIONThe hull cutout dimensions are critical for propersealing between Jet Pump and boat. Measure cut-out thick

Strany 3 - Installation Requirements

- 11 -5. Spray soapy water on tunnel grommet, both sidefoam exhaust seals, ride plate seal and sides ofboat tunnel.abcda - Tunnel Grommetb - Boat Tunn

Strany 4 - Exhaust System

- 12 -Steering Cable Adjustment1. Slide bellows assembly over cable and thread oncable completely. Do Not tighten.544562. Thread cable end adaptor on

Strany 5

- 13 -11. Turn bellows nut out and tighten against cableend adaptor.54908aba - Bellows Clampb - Bellows Nut Tight Against Jam Nut12. Turn rudder to po

Strany 6 - Wiring Diagrams

- 14 -6. Install shift cable end in slot of the reverse gateand secure with clevis pin, flat washer, and cotterpin. Bend over ends of cotter pin.baca

Strany 7 - Steering Helm and Cable

- 15 -10. Seal the thru-hull fitting to prevent any waterleaks.aa - Steering Cable Thru-Hull FittingBilge Siphon FeatureThe Jet Drive incorporates an

Strany 8 - Dimensions 175XR

- 16 -4. After the location has been selected for the thru-hull fitting, drill a 14.3 mm (9/16 in.) diameter hole.5. Apply Marine Sealer to entire len

Strany 9 - Section A-A

- 17 -6. Secure powerhead to drive housing cover witheight (8) M10 x1.5 nuts. Torque fasteners to 47Nm (35 lb ft) following the torque sequence given.

Strany 10 - Installing Jet Pump

- 18 -4. Attach remote control harness plug to engine har-ness plug. Reinstall harness plug in clip.a28237ba - Engine Harness Plugb - ClipThrottle Cab

Strany 11

- 19 -7. Fill remote oil tank with the recommended oil.Tighten fill cap.a28243a - Fill Cap8. Remove fill cap from the engine oil tank and fill thetank

Strany 12 - Steering Cable Adjustment

!- 2 -General InformationNotice to InstallerThroughout this publication, Warnings and Cautions(accompanied by the International Hazard Symbol)are used

Strany 13 - Shift Cable Adjustment

- 20 -Turn-Key Start FeatureThe Jet Drive utilizes an automatic enrichner to starta cold engine. The enrichner is controlled by the ECM(Electronic Con

Strany 14

- 21 -Pre-delivery Inspection Not Check/Applicable Adjust CHECK BEFORE RUNNINGWater hose connection/torquedCover plate &

Strany 15 - Water By-Pass System

- 3 -Serial Number Decal LocationA serial number decal is located on the side of the fly-wheel cover and on top of the cylinder block.19XXXXOGXXXXXXOG

Strany 16 - Installing Powerhead

- 4 -Boat ConstructionIMPORTANT: All applicable U.S. Coast Guard reg-ulations for INBOARD engines must be compliedwith, when constructing engine compa

Strany 17 - TOP VIEW

- 5 -Fuel Delivery System!WARNINGBoating standards (NMMA, ABYC, etc.), federalstandards and U. S. Coast Guard regulations forINBOARD engines must be a

Strany 18 - Oil Injection System

a - Temperature Gaugeb - Key Switchc - Tachometer Gauged - Emergency Stop Switche - Tachometer Harness (P/N 84-86396A8) (Not Included With Key/Cho

Strany 19 - Adjusting Oil Injection Pump

- 7 -Impeller SelectionIMPORTANT: Installed impeller must allow engineto run in its specified maximum wide openthrottle RPM range.The jet drive comes

Strany 20 - Trim Plate Adjustment

- 8 -• The steering cable should be able to with-stand the steering loads imparted on it by therudder.A cable bellows is provided with the cable (P/N6

Strany 21 - Post water test

Mounting Flange ThicknessSpecifications1 Inch Minimum Flange WidthRecommended Flange Flatness: 0.030 Inch Maximum Between Reference PointsAASection A-

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